Tag Archives: Bensonwood

Bensonwood Constructing Wooden Grandstand for Legendary Cotuit Kettleers

Cape-Cod-Baseball-League-Logo

COTUIT KETTLEERS LOGO

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In our second baseball-related project in recent years, Bensonwood is currently prefabricating a wood grandstand for Elizabeth Lowell Park, home of the Cotuit Kettleers, 14-time Cape Cod Baseball League champions. Our 40-year history of building with timbers seems a perfect fit for one of the nation’s premier wooden bat league teams.

Cotuit Grandstands2The grandstand is being engineered and fabricated at our Blackjack facilities into precision-crafted timberframe superstructure elements, as well as panelized platform risers, framing and seating assemblies. The finished assemblies will be trucked to the site and flown into place by a crane, greatly reducing the onsite construction time. The Cotuit Kettleers of Massachusetts remain the only Cape Cod League team to fully maintain its playing field and park without the use of public funds and the current grandstand project is part of a multi-year Lowell Park Renovation Program.

Cotuit Grandstands3Bensonwood engineers Elizabeth Beauregard and Chris Carbone modeled the Cotuit grandstand using CAD/CNC software. Fabrication and selection of wood species occurs at 3 levels: Level I, the timberframe superstructure, utilizes pressure-treated southern yellow pine glulam beams. Level II, the framing and platform risers, is comprised of southern yellow pine. Level III, which includes the seating, guardrails, and other elements fans come in contact with are made of stadium-quality Port Orford cedar (POC)—a high grade of the species used in many of the finest grandstands—with a natural finish applied to enhance POC’s natural resistance to weather. In fact, when the world famous Rose Bowl stadium in Pasadena was built, the architects insisted on Port Orford cedar planking for its beauty, strength and durability. All elements are precision-cut using our CNC machinery, and where feasible, preassembled into transportable elements.

Our engineers calculate that the grandstands sequester approximately 42 metric tons of carbon dioxide through the wood in the structure, whereas equivalent aluminum or steel elements would be strictly classified as a CO2 emitter. The grandstand guardrails are a new wood and steel mesh we designed to maximize sight lines without sacrificing structural integrity.

Cotuit Grandstands5The Cotuit Kettleers baseball team is comprised of student athletes drafted from colleges around the nation. During their tenure with the Kettleers, players are expected to get involved with service projects for the betterment of the surrounding communities.

Wooden bat leagues are amateur baseball leagues that use wood versus aluminum or composite bats. Because pro baseball allows wooden bats only, these leagues are heavily scouted by Major League Baseball clubs to establish how well a college prospect can hit with the bats used in the majors. In 2004 alone, there were over 150 Kettleers veterans on MLB rosters.

More than 1,000 Cape Cod league alumni have played in the major leagues, with many achieving “All-Star” status and/or earning World Series rings. NY Yankees manager Joe Girardi is a Cotuit Kettleers alum, as is Boston Red Sox hometown favorite and now radio personality Lou Merloni.

Paul M. Logan, president of the Cotuit Athletic Association, said, “The Cotuit Kettleers organization is thrilled to be partnering with Bensonwood on a new grandstand structure at LowellPark. The 600-plus seat grandstand will replace an outdated 50-year-old structure, and while considering all options, our fans and donors implored us consider wood and not steel. Bensonwood not only makes the finest wood products in the northeast, but they were also willing to work with us on designing new grandstands using new technology. Many thanks to Bensonwood for their willingness to create what will be a landmark product for both organizations.”

 

1st Solar-Powered Unity Home Goes from Contract to Complete in 20 Weeks

solar panels on Unity Homes

unity homes kitchen

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A year ago when Carol and Ed Reardon wanted to build a healthy, energy-efficient, year-round residence on a lake, they knew whom to call. Bensonwood had recently launched its sister company, Unity Homes, which offers healthy, high-performance, more affordable homes.  Here was their chance to own a high-quality Bensonwood home on a budget they could afford. Best of all, they discovered they would be living in the home in only five months’ time.

The home, a Xyla 132, is the first Unity home to feature solar electric panels, which power the HVAC system, including an air source heat pump for both heating and cooling, and heat recovery ventilation. Because of the extremely low energy demands of the Unity building shell (the highly-insulated homes meet or exceed Passive House levels of air tightness), and with the state and federal incentives, the solar panels by Solar Source made sense financially.

Unity Homes Xyla Floor PlanThe home site, on a picture-perfect lake in southern New Hampshire, had been in Carol’s family for decades, so she became the driving force behind the project. The first step was to remove the old camp sitting on the land with serious rot and mold in the crawl space and above the ceilings.

Unity Homes Xyla open floor planCarol was particularly interested in the health aspects of Unity homes. Living with allergies, she wanted cabinets and vanities with low VOCs (volatile organic compounds), wood construction and a sophisticated ventilation system. All Unity homes share these health benefits, along with solid, light-filled, quiet spaces that promote a sense of well-being.

Carol says, “Unity came along at the right time for us. We have downsized to a beautiful new home where we can enjoy our retirement years in a place we love.” Ed Reardon adds, “Bensonwood and Unity people have been a pleasure to work with throughout this process. Special praise goes to Unity project manager Ryan Lawler who couldn’t have been more helpful, responsive and encouraging.”

Unity Homes!

My blog has been in hibernation for quite awhile, and I suppose that should be a reason to feel badly, but the reason for less writing was more working, and the reason for more working was to realize a long-held dream which is hitting an important milestone today. Here’s the background story:

Bensonwood was founded nearly 40 years ago. My youthful driving passion at the time was to find a better way to build. As a carpenter, I had come to really like building homes, but to equally dislike some of the prevailing methods that often led to shortcuts and severe compromises. It set me off on what I intended to be a noble mission, but in retrospect I’m sure it was selfishly motivated too, as I wanted to develop a system that had more challenges, more opportunity for creativity, and was, well, just more fun.

And it has been fun. I’ve constantly worked with amazing people in a company that is much better than my leadership has earned. And over the years, we’ve all learned that we can accomplish nearly anything if we unleash our collective energy, skills and knowledge because in the end, making good buildings is a team sport. If there are any heroes, it’s always an accounting of how many are in the “we.”

In the past four decades, that “we” that we call Bensonwood have contributed our special skills to over a thousand building projects, most of which have been designed and engineered by our staff. We have built in nearly every state in theU.S., and a few places overseas. Our work graces churches, restaurants, libraries, theaters, gazebos, pergolas, barns of all sorts, and houses big and small. We have made a difference.

We’ve also done what I set out to do at the beginning: we have indeed developed a better way to build. It wasn’t luck. We’ve been working on that specific project assiduously for fifteen years. We now have a truly unique off-site design and construction process that is a real and unique solution to many of the conventional construction deficiencies. We’ve developed a design system, written software, invented building systems, and then combined all of that with the precision of our craftsmanship and the efficiency and control of Lean manufacturing methods. Our special system is called Open-Built™ This entire “operating system” brings to homebuilding the consistency, quality standards, and cost structure homeowners deserve.

Now we realize that our “secret sauce” gives us more capabilities and capacity than we typically utilize. It’s time to expand.

Today we are announcing the launch of a new brand called Unity Homes that will increase our capacity for growth and bring our legendary quality to more people. Unity Homes and Bensonwood will be separated to assure full focus for both, but they will also be complementary. Bensonwood will be free to continue pursuing new challenges in timberframes, and highly customized, demanding building projects, both commercial and residential. Unity Homes will have a tightly engineered and well designed suite of homes that can be personalized, but the customization will be limited for the sake of optimizing cost and quality.

The mission of Unity Homes is to offer the highest quality homes for the lowest possible cost. Because of Bensonwood’s legacy, the Unity Homes quality won’t waver; because of our goals for this new brand, we’ll constantly fight to make this standard of homebuilding more affordable and more accessible.

For nearly a year, we have been working hard in the background to design and engineer the Unity Homes offerings and develop all the information and material needed to bring it to life in a way that is distinct and unique, and representative of our standards and values.  Our team did all of the work right here, including the design, engineering, pricing, specifications, website design and development and even the wonderful renderings to represent the designs.

Essentially, with no outside funding and lots of long hours, we have created a 40 year old start up. And it is now live. I feel like a kid.

The “we” of Bensonwood has triumphed again. The new era of Unity Homes has begun.